Testing Machine

Face and End Deflashing Machine

  • TThis machine is designed to Remove excess rubber from the Automobile Bushes. It comes with two stations with one for cleaning of Inner face while the another for cleaning of outer face. Brushes provided are efficient and reliable while they are changeable. The USP of this machine is it has six job holding fixture.

Features:

  • Frame Assembly with MS covers & doors (powder coated).
  • Two cleaning station with changeable brush.
  • Station 1 for cleaning face of inner, Station 2 for cleaning face of outer.
  • Indexer for job loading/unloading.
  • Job rotating unit for rotating the job while in contact with Brush.
  • Motor, Clutch brake and Gear box unit for indexer.
  • 6 Nos of Job holding fixture mounted on indexer.
  • Control Panel to control the quick cycle with easy access to operator.
  • We will provide one type of fixture (6 Nos.) along with the machine.
  • Screw arrangement for easy adjus
  • ment/setting of cleaning wheel.
  • Product Parameters:

    1 Job holding fixture Ranging from OD 20mm to 100mm
    2 Machine Footprint 1000mm X 1000mm
    5 Electrical Mains Power supply 415V AC, 50Hz, 4Kw
    3 Working Height 900 mm
    4 Cubic Feet per Minute (CFM) 3

    ID Deflashing Machine

    • This machine is designed to Remove excess rubber from the inner diameter of the Automobile Bushes. Job clamping operations are pneumatically done which ensures accuracy and durability. It comes built in with two stations with the changeable brushes.

    Features:

  • Frame Assembly with MS covers & doors (powder coated).
  • Two cleaning station with a changeable brush.
  • Pneumatically operated job clamping unit.
  • Control Panel to control the quick cycle with easy access to operator.
  • Easily replaceabl
  • Fixture (Jaws) for holding job.
  • Product Parameters:

    1 Machine Footprint 800mm X 650mm
    2 Working Height 900 mm
    3 Electrical Power Supply 415V AC, 50Hz, 3Kw
    4 Horizontal displacement of job clamping fixture 150 mm
    5 Useable stroke 0.25 Hp. 2 Nos
    6 Motor Capacity 0.25 Hp. 2 Nos
    6 Cubic Feet per Minute (CFM) 3

    OD Deflashing Machine

    • Specific arrangement of brush height can be adapted for multiple diameters of jobs.
    • This machine has one cleaning station and changeable brush.

    Features:

  • Frame Assembly with MS covers & doors.
  • One cleaning station with changeable brush.
  • Easily Adjustable brush height with handle for different diameter of Components.
  • Cleaning length can accommodate multiple components within this range.
  • Specially designed job holding rods, to load the components.
  • Motor for rotation of job holding rod.
  • Pneumatic operated job loading station.
  • Control Panel to control the quick cycle with easy access to operator.
  • Localized exhaust duct which can be further connected to your exhaust system.
  • Product Parameters:

    1 Machine Footprint 600mm X 1600mm
    2 Working Height 900 m
    3 Cleaning length 410 mm
    4 Job holding fixture Can accommodate diameter ranging from OD 20 mm to 100mm
    5 Electrical Mains Power supply 415V, 50 HZ
    6 Electrical Mains Power supply 415V, 50 HZ

    Swagging Machine

    • Swaging machines, also known as swagers, are a low-cost way to efficiently point, reduce and form rod, tube or wire. Based on a simple principle, it is the process of shaping metal (forging) by means of a series of very rapid, blows delivered by rotating hammers and forming dies around a piece of work. This machine is designed to swage the bushes after the moulding process.

    Features:

  • Die Holder Length: will be as per the components.
  • Die Holder Movement - Horizontal, Guided.
  • Main ram Diameter-will be as per the components.
  • No. of Dies in one set-8nos.
  • 1 no. of Tool along with the machine.
  • Product Parameters:

    1 Pressing capacity 60 Tons
    2 Working Pressure (Max) 300bar
    7 Electrical Mains Power supply 415V, 50 HZ
    3 HP Of Electric Motor 5 HP,10 HP
    4 Working height 900mm
    5 Length & Width of machine 1000x 1000mm
    6 Weight of Machine 1200Kg

    Conveyor System for Grinding Machine

    • This setup is designed to carry the telescopic cylinder tubes from one grinding station to another station. The conveyor will be belt and pulley type while Job lifting and passing mechanism will be pneumatically operated, the conveyor will be driven by integrated gear motor.

    Features:

  • Frame Assembly with MS Square Pipe and Sheet.
  • The Conveyor will be Belt and Pulley Conveyor.
  • Pneumatically operated job Lifting and passing mechanism.
  • Electrical control panel, with PLC (reputed make) will be used.
  • The conveyor will be driven by gear motor integrated the proper synchronization with the machine speed.
  • Manual adjustment will be provided for the conveyor line so as to match its axis w.r.t. the Grinding machine axis over the time.
  • The axis adjustment is as follow:
  • X –Axis: Manual adjustment with the help of lead Screw.
  • Y –Axis: it will be adjusted through the slot provide on the conveyor Structure (max. 50mm)
  • Z-Axis: Leveling Pad
  • Product Parameters:

    1 Electrical Power Supply 415V, 50Hz, 5Kw
    2 Loading Conveyor 2000mm
    3 Intermediate Conveyor 1800mm
    4 Overlapping 800mm
    5 Total length 2800mm
    6 Unloading Conveyor 2000mm

    Ram forming Swagging Machine

    • This machine is designed form the required thread shape at the one end a tubular component by Ram forming tool. Wherein the Ram forming tooling consists of two parts i.e., Ram form Jaws and Ram form nose, their respective function are Capturing and holding the part on outside thereby preventing movement during forming operation and Ram form nose strikes the part from inside and push material towards the jaw to make final shape.

    Features:

  • Die Holder Length: will be as per the components.
  • Die Holder Movement-Horizontal, Guided.
  • Main ram Diameter-will be as per the components.
  • 1 no. of Tool along with the machine.
  • Product Parameters:

    1 Pressing capacity 10 Tons
    2 Working Pressure (Max) 210bar
    3 HP Of Electric Motor 5HP
    4 Electrical Power Supply 415V, 50Hz, 5Kw
    5 Working height 900mm
    6 Length & Width of machine 1000x 1000mm
    6 Weight of Machine approx. 500Kg