Summit Engineers

Spray Coating Machines

  • 2 Station Elliptical OD Machine
  • 2 station conveyorized OD spray machine Flat type
  • 2 Station Conveyorized ID Spray Machine
  • Combined ID-OD Spray Machine
  • Fabric Coating Machine
  • Vertical OD Spray Machine
  • Vertical ID Spray Machine
  • Horizontal OD Spray Machine
  • Drum Coating Machine
  • 2 station conveyorized OD spray machine Round type

2 Station Elliptical OD Machine

  • This machine is designed to apply adhesive viz. Chemlok on metal components before moulding
  • Frame Assembly with MS covers & doors (powdercoated).
  • 2nos of pneumatically operated Spraying units (For Primer & Final coateach). Pneumatic cylinder will be used for gun movement.
  • Features:
  1. Electrically powered Elliptical chain conveyor (2nos. of Conveyor and 2nos. of RGV) with requisite Mechanical Stoppers, electric motors, drives, & controls.
  2. Both Loading and unloading will be manual process and will be at the same place.
  3. Electrical Heating Chambers with temperature control & circulation fan. Heater coil use dare of U type.
  4. Separately mounted PLC based control panel including an alarm and display of errors. Panel will be of protection - IP42

2 station conveyorized OD spray machine Flat type

  • This machine is designed to apply adhesive viz. Chemlok on FlatĀ  metal components before molding.
  • This automated machines for spraying primer & adhesive onto the metal components are capable of handling different metal components. Heating and spraying sequence is also present to ensure good production rate.
  • The conveyor chain provides more strength and stability in the overall process. The machine has a good accuracy with great consistency without hampering the quality of work.
  • Features:
  1. 2 nos of pneumatically operated Spraying units (For Primer & Final coat each).
  2. Electrically powered Elliptical chain conveyor with requisite Mechanical Stoppers, electric motors, drives & controls.
  3. Electrical Heating Chambers with temperature control system.
  4. The thickness of 6 to 8 microns can be achieved in a single pass/coat.
  5. Separately mounted PLC based control panel with HMI for alarm & function display.
  6. Pressure Feed Chemlok containers will be provided, with electric stirrer of 30rpm.
  • Product Parameters:
Spraying area600mm X 600mm
Pressure feed auto gun2
Electrical Heating Chambers3kw
Pressure Feed Chemlok containers10 liters
Conveyors2
Electrical Mains Power supply415V, 50 HZ
RGV2

2 Station ID Spraying Machine

  • The coating of rotationally symmetrical internal surfaces, e.g., the inside of a tube, can be realized with conventional spray guns up to a certain diameter and a certain depth of the part.
  • This machine is designed to apply adhesive viz. Chemlok on metal components before molding.
  • Features:
  1. Spraying thickness accuracy within range of 6/7 micron will be achieved.
  2. Two pneumatically operated Spraying units (For Primer & Final coat each). Pneumatic cylinder will be used for gun movement.
  3. Electrical Heating Chambers with temperature control & circulation fan.
  4. Each Spraying unit will have 1 number of Pressure feed gun and Diaphragm Pump of Iwata make
  5. Separately mounted PLC based control panel including an alarm and HMIdisplay.
  6. Pressure Feed Chemlok containers will be provided
  • Product Parameters:
Gun movement for ID 16mm to 100mm
Gun movement for OD 10mm to 100 mm
Electrical Heating Chambers 3kw
Effective Spraying Length 140mm
Conveyors 2
RGV 2
Electrical Mains Power supply 415V, 50 HZ
SS Chemlok containers 10 litres

Combined ID-OD Spray Machine

  • This machine has the capability to function both - Coating outside surface of the metallic component as well as coating inside surface of the metallic component.
  • Provides flexibility to customers who would like to have Inner Diameter as well as Outer Diameter spraying at a single place.
  • Ensures quality with air and liquid control; eliminates quality problems due to uneven application of the spray solution due to changes in spray pattern or drop size.
  • Features:
  1. Pneumatically operated one Spraying unit, with Gravity Feed Gun
  2. Electrical motor operated job rotating unit.
  3. Motor, Clutch brake unit with Electric Control Panel with Drive & PLC mounted in machine enclosure.
  4. Both ID and OD can be sprayed shifting of spraying gunby manual operation
  5. The thickness of 6 to 8 microns can be achieved in a single pass/coat.
  • Product Parameters:
Inner Diameter Spraying Area 25mm to 250mm
Outer Diameter Spraying Area 25mm x 180mm - 240mm to 200mm x 250mm
Electrical Motor Load Capacity 22 Kg
SS Containers 2 No. 10ltr
Electrical Mains Power supply 415V, 50 HZ

Fabric Coating Machine

  • Fabric Coating is a process in which an adhesive layer is applied directly to one or both surfaces of the fabric.
  • This machine is designed to apply adhesive viz. Chemlok on metal/ fabric components before molding.
  • The machine gives Excellent reliability and operational security of the complete system.
  • Features:
  1. Servo operated Spraying unit. Servo axis will be used for gun movement.
  2. Electrical Heating Chambers with temperature control & circulation fan.
  3. Separately mounted PLC based control panel.
  4. E-Stop PB will be at 2 positions for entire length of machine. viz. at loading and unloading Station.
  5. The thickness in 8/9 microns can be achieved in a single pass/coat.
  6. Uniform Coating for all fabric Surface.
  • Product Parameters:
Spraying Area 1400mm
Electrical Heating Chambers 4 kw
Machine Footprint 2000 mm X 2800 mm.
Pressure feed Chemlok containers 9 litres
Electrical Mains Power supply 415V, 50 HZ
Spraying Speed 500mm/min

Vertical OD Spray Machine

  • This machine is designed to apply adhesive or paints on metal components before moulding.
  • It is specifically used for Outer diameter spraying.
  • It comes with very efficient and reliable adjustable gun as well as pneumatic spraying mechanism.
  • Features:
  1. Frame Assembly with MS covers & doors (allpowder coated).
  2. Pneumatically operated Spraying unit with FCVs for adjusting Gun movement.
  3. Electrically operated job holding & rotating unit.
  4. One movable (Upward & Downward) gun for spraying OD of component
  5. Each holder can be loaded to spray multiple jobs within the set range.
  6. PLC based Electric Control Panel with Drive and Counter.
  7. 2 Nos. Of fixtures each for any 2 range of variety.
  8. Tank with stirrer with one Gun cleaning unit will be Provided.
  • Product Parameters:
Spray length300mm
Cycle time10-15 sec
tank with stirrer10 Liters
Electrical Mains Power supply415V, 50 HZ

Vertical ID spray machine

  • This machine is designed to apply adhesive or paints on metal components before moulding and specifically used for Inner diameter operations.
  • Machine comes with efficient electrical as well pneumatic operating principles for smooth and fluent operations with minimum human interventions.
  • Features:
  1. Pneumatically operated Spraying unit.
  2. Electrically operated job holding & rotating units, one each for loading/unloading & spraying.
  3. Job holders are adjustable.
  4. One movable (Upward & Downward) Gravity feed spray gun of 19mm pipe for spraying ID of component.
  5. PLC based Electric Control Panel with Counter.
  6. Tank with stirrer one Gun cleaning unit will be Provided.
  • Product Parameters:
Spray length 180mm
Cycle time 10-12 sec
Tank with stirrer 10 Liters
Job sizes 25mm to 100mm
Electrical Mains Power supply 415V, 50 HZ
 

Horizontal OD spray Machine

  • This machine is used for spraying on Outer diameter while the component mounted here is horizontal.
  • The machine majorly focusses on pneumatic system which brings in accuracy as well as safety and efficiency.
  • This machine is designed to apply adhesive or paints on metal components before moulding.
  • Features:
  1. Frame Assembly with M.S. covers & doors (allpowder coated).
  2. Pneumatically operated Spraying unit.
  3. Pneumatically operated Job clamping unit.
  4. Can accommodate number of components as per standard range.
  5. Electric Control Panel, with Drive & PLC mounted inside with easy access to operator.
  6. One type of fixtures (Rod) 2 nos. for holding jobs (Round Components) as per specifications supplied by customer.
  7. One Gun to be used of Iwata or reputed (Gravity Feed-Auto).
  8. Pressure feed tank along with Gun cleaning system will be provided.
  • Product Parameters:
Round Components range Dia 10mm to 100 mm. X 410 mm
Machine footprint 1500mm X 700mm
Pressure feed tank 9 Liters
Electrical Mains Power supply 415V, 50 HZ
 

Drum Coating Machine

  • This machine is designed for coating with variable drums diameters, which comes with highly automated and advanced features such as spray guns and speed adjustments.
  • This machineapplies adhesive viz. Chemlok/Paint by coating Method on metal components before moulding.
  • The blowers are the added advantage in this machine.
  • Features:
  1. Frame Assembly with M.S. Covers and Doors (allPowder Coated).
  2. Designed Drums to load and rotate the components.
  3. Reputed make Auto Spray gun.
  4. Baffles are provided in the Drum to ensure that the components and adhesive is mixing properly.
  5. Motorized drum rotation system coupled with VFD for speed adjustments.
  6. Manual adjustment for setting the drum angle.
  7. HVLP reputed make spray gun for precise spraying of adhesive.
  8. PLC based control Panel with intelligence features.
  9. Cyclic Heating Blower and Suction Blower is provided.
  10. Components will be coated from all sides (suitable for Oil seals).
  • Product Parameters:
Drum Capacity 10kg
Pressure feed tank with stirrer 9 Litters
Drum Rotation Speed 9 to 30 rpm
Electrical Mains Power supply 415V, 50 HZ
 

2 station conveyorized OD spray machine Round type

  • This machine is designed to apply adhesive viz. Chemlok on Round metal components before molding
  • Heating and spraying sequence is also present to ensure good production rate.
  • This machine is designed to apply adhesive viz. Chemlok on metal components before molding.
  • Features:
  1. Pneumatically operated Spraying units. Pneumatic cylinder will be used for gun movement.
  2. Electrically powered chain conveyor with requisite electric motors, drives, clutch brakes & controls.
  3. Electrical Heaters having hot air blowing system with temperature control & circulation fan.
  4. Separately mounted PLC based control panel including an alarm and display of errors.
  5. s of Rods will be accommodated.
  6. Pneumatic supply is given properly with required pressure.
  • Product Parameters:
Heaters3 kW
Motors1.5 Hp & 0.25 Hp
Spraying Area405 mm
Machine Footprint5500mm X 1700 mm
SS Chemlok containers10 liters
Electrical Mains Power supply415V, 50 HZ