Summit Engineers

Machine Modules & Accessories

  • Spray Guns (Auto and Manual)
  • Spray Pumps (Diaphragm Pump)
  • Fluid Tanks
  • Pressure Feed Tanks
  • Pneumatic Stirrer Systems
  • Electric Stirrer System
  • Can Roller Machine
  • Control Panels
  • Data Logging
  • Vision system
  • Pallet Transfer
  • Conveyers
  • RGV/AGV
  • Indexing System
  • Direct Heaters
  • Indirect Heaters
  • Suction and Exhaust System

Spray Guns (Auto and Manual)

  • We provide Compact size HVLP automatic spray gun which is suitable for automated painting equipment and tools, reciprocators, or robotic painting.
  • These guns used in mass production spray application in wide range of industries like Painting, Pharmaceutical, dyestuff coating, Oil, Lubricating, Food industry, Rubber solution spray, Textile spray, water-based materials/paints. Etc
  • Guns to be used with water borne and solvent based products.
  • easy installation
  • Features:
  1. robust construction,
  2. minimum maintenance,
  3. offers multiple mounting and spraying options,
  4. perfect finish, corrosion resistance, high performance, dimensional accuracy
  5. compact designs, and durability.
  • Technical Features:
Max. pressure 4 Kgf/cm2
Standard Nozzle 1.00-5.00 mm
Air consumption 50 CFM.
Pattern Width Up to 340 mm
 

Spray Pumps (Diaphragm Pump)

  • To achieve best coating, we recommend the use of the air operated Diaphragm pumps.
  • It delivers constant fluid output. Diaphragm movement is minimal, reducing material supply pulsation and minimizing pump wear.
  • pump unit is suitable with air spray guns or HVLP spray guns in situations where continuous material supply is required.
  • Easy Handling and Installation.
  • Easy Maintenance.
  • Suitable applications for medium to high volume manufacturing environment:
  1. Woodwork and Furniture
  2. Metal products and Machinery
  3. Commercial and Marine
  4. Plastic products
  • Technical Features:
Product Diaphragm Pump
Material of wetted part Aluminium /Stainless steel
Adjustable pressure range 0-0.6 MPa
Max Flow 2 L/min
 

Fluid Tanks

  • We provide easy to use and easy to clean paint tank.
  • These are mainly made for storage of chemicals, and paints. Material used is Stainless Steel with holding capacity of 5L to 50L.
  • Easy installation.
  • Features:
  1. Robust construction,
  2. minimum maintenance,
  3. perfect finish,
  4. corrosion resistance,
  5. high performance,
  6. dimensional accuracy,
  7. compact designs, and durability
  • Technical Features:
Storage Capacity 10L to 50L
Storage Material Chemicals
Usage/Application Storage of Chemicals
Material Stainless Steel
Steel Grade SS304
Finishing MATT
Minimum Order Quantity 1 Piece
 

Pressure Feed Tanks

  • Heavy duty commercial pressure pot resists tipping and is easy to clean with its polished MS or stainless-steel tank.
  • A centrally located handle mounted on the lid allows for one handed lid removal and easy moving of the entire pressure pot.
  • Increases productivity & coverage rate due to elimination of frequent filling of paint.
  • Reduced load on the painter.
  • Features:
  1. Lightweight equipment for ease of handling.
  2. Slopping bottom to maximize the use of paint.
  3. Paint suction pipe of SS duly polished for ease of cleaning.
  4. Easy clamping to give uniform clamping pressure.
  • We also make 12/22/45 ltr Pressure Feed Tank in standard as well as in SS material.
  • Technical Features:
Storage Capacity 20 L
Storage Material Chemicals, Paint
Usage/Application Storage of Chemicals
Material MS/Stainless Steel
Minimum Order Quantity 1 Piece
 

Pneumatic Stirrer Systems

  • It is mounted on the Lid of Pressure Feed Tank, which rotates Blade, immersed inside paint container.
  • Optimum speed setting, which avoids settling of heavy paint particles at the bottom of Tank but also keep the temperature and thus maintain the viscosity.
  • This essentially provides homogeneous paint to the spray Gun.
  • Pneumatic stirrers are flame proof.

Electric Stirrer System

  • The PMDC motor-based stirrer are sufficient to give the required agitation and keep the paint homogeneous.
  • Electrical motor ensures the continuous required toque for proper mixing of the paint.
  • Easy to control.
  • Specification:
Component Stirrer
Power Source Electric / Pneumatic
Usage/Application Storage of Chemicals
Material MS/Stainless Steel
Minimum Order Quantity 1 Piece
 

Can Roller Machine

  • Normal stirring is not sufficient if the paint removed from larger tanks is not enough homogeneous.
  • Summit provide the pre-processing solution to reduce the settling of paints on large paint tanks.
  • Features:
  1. MS fabricated powder coated structure Flameproof Motor with gear box operated can rotating unit.
  2. At a time 2 numbers of 20 lit. CANS will be rotated
  3. Manual clamps for holding the CANS
  4. Separately mounted control panel
  5. Fixed speed of rotation

Control Panels

  • We focus on simple, easy to use operator controls for our paint finishing system.
  • Integrated with solid PLC logic and flawless PLC hardware programming.
  • We are engaged in the designing and manufacturing of PLC and Automation Panels that that are widely appreciated for longer service life and high efficiency.
  • All panels are hard wiredand electrically controlled and used for various machines.
  • Features:
  1. Separately mounted PLC based control panel including an alarm and display of errors.
  2. For Motor speed control, VFD is provided in Control Panel.
  3. All components used in control panel will be CE certified.
  4. Enclosure will be duly wired, vermin and dust proof.
  5. Panel with Incomer protection fuse, push button, indication lamps, relay boards.
  6. Touchscreen operator interface or HMI for effective advanced machine control.
  7. Password protected maintenance functions to keep advanced features and settings protected.
  8. Recipe management systems to simplify system settings management.

Data Logging

  • Data acquisition or Data logging, is the process of digitising data from industrial equipment or environments (like buildings) so it can be displayed, analysed and stored in a computer, PLC, server or cloud environment.
  • PLC Data logging is the process of gathering data from machines and connected devices (sensors) for analysis.
  • Data logging or acquisition software/systems for PLCs can be used to collect various types of machine or building information including vibrations, temperatures, load deflection, electrical currents, voltage, sound frequencies and pressure measurements.
  • The activity of machines and peripheral devices can generate large quantities of data, and some of the generated data may be useful for service, condition monitoring or optimization purposes.
  • Data Logging Features:
  1. Data logger comes as a ready to use setup with pre-defined configuration which aids the users initiate data logging immediately.
  2. To reduce unwanted complications in handling, Data logger has a single button to start/stop and to know the current status of data logging with the help of LED indications.
  3. Trend charts and failure mode pare to analysis reduced troubleshooting time.
  4. Quality parameters from PLC were captured and pictured.
  5. Measures different input signals: temperature with thermocouples, RTDs, dc/ac volts, 2- and 4-wire resistance, frequency and period, dc/ac current, and capacitance
  6. Choice of USB, LAN interfaces for easy connectivity to your PC
  7. Graphical Web interface for point and click monitor and control.
  8. USB flash drive support to copy/log data in standalone applications.
  9. Generated customized reports for automated management reporting.
  10. Automated PDF Report with all details

Vision system

  • Vision System is designed for fast efficient operation at every stage from image capture to data output.
  • The vision systems are specifically intended for seamless integration with PLCs, motion controllers and robotic control systems, applications in high-speed manufacturing machines of all types.
  • A complete line-up of cameras for various applications.
  • Powerful controllers for fast and precise inspection and measurement.
  • Software for easy setting of various measurements.
  • Summit has successfully integrated a wide range of sensor technologies that become cost effective applied measurement solutions.
  • These technologies include gauging, width, length, diameter, thickness, vision inspection systems, consist of several components that are common to most systems. These components of machine vision systems typically include the following five elements:
  1. The lighting system
  2. The optical system or lens
  3. The sensor
  4. The vision processing system
  5. The communications system
  • Machine vision systems can be comprised of discrete elements or may be integrated together into one unit such as a smart camera.
  • Features:
  1. the use of machine vision to provide quality inspection.
  2. Tolerance monitoring
  3. Component Measurement
  4. Color identification
  5. Lighting system
  6. Vision tracking system

Pallet Transfer

  • Pallet Handling Conveyors:
  1. Pallet handling conveyors are systems designed to move and handle pallets as well as other heavy-duty loads along conveyor belts, chains, skate wheels, or rollers.
  2. These systems maximize floor space and minimize load handling by carefully moving large and heavy products safely and efficiently.
  3. Pallet handling conveyors have the strength and versatility to work efficiently in a wide variety of applications.
  4. Pallets can be passed though process cycle and its robustness isuseful for part handling in heaters, dryers, spraying stations.
  5. Pallets give us flexibility to start stop at various operating locations, inspection etc activities.
  • Specifications
Roller Material MS
Length 1-10 meter
Capacity Up to 150 kg
Usage/Application Material Handling

Conveyers

  • A conveyor system is used as a standard piece of mechanical handling equipment to move goods, products, raw goods, and other materials.
  • The painting type of conveyor contains specially designed attachments to carry the different types of part or part families.
  • Chain based conveyors are the robust and durable.
  • Specification
Length1-10 meters
Driven TypeElectric
TypeFlexible Conveyors
MaterialMild Steel
CapacityVaries
Carrier DesignAs per the customer part

RGV/AGV

  • New industry demands for material handing provides urge of an innovative Automatic/Rail Guided Vehicle (AGV/RGV) systems.
  • Summit is proving in this technology for flexible and advanced navigation systems and provides a reliable performance in automated material movement.
  • Our designs can be utilised to for the cyclic transfer systems for higher productivity in efficient manner.
  • Benefits
  1. Fast, flexible and easily installed for material transport.
  2. Efficient automatic controlled material flow
  3. Combination with various navigation
  4. Simplified layout with controlled distribution
  5. Frequent updates of vehicle position & short dead reckoning distances.
  6. Independent operation of vehicle by individual controller
  7. Minimize potential injuries for employee.
  • Specifications
Usage/Application Handling raw materials, Automotive, Warehousing
Vehicle Path Fixed, Variable
Guided System Inertially Guided Systems, Wire Guided Systems, Rail guided
Capacity (Kg) 10-200 kg
Power Supply AC, DC, motorised
Input Power AC, DC, electrical

Indexing System

  • This machine series will dramatically boost productivity, while lowering production costs.
  • Rotary Indexing Machine– Typically the most efficient way to get high production volumes and to produce parts at a high speed is to use a rotary or linear indexing machine. Whether it is a rotary indexing dial or a linear power and free conveyor,
    1. simultaneous actions on several parts the cycle time is reduced.
    2. We design and build a machine that allows you to assemble complex parts at a faster rate.
    3. We develop Indexing SPM (Linear or Rotary) as per customer’s process requirement.
    4. Our developed Indexing SPM (Linear or Rotary) can be-
    5. Fully Automatic or Semi-Automatic.
    6. Have combinations of hydraulic pneumatic systems.
    7. Smart PLC controlled
  • Semi-Automatic indexing machines are best suited for lower volume and/or oddly shaped assemblies where automatic parts feeders would not be cost effective. A semi-automatic machine can also be designed as a base machine for a fully automated assembly where product volume is expected to rise in the future.
  • Fully automatic machines are best for higher volume products which would benefit from reduced labour costs. They are also a good option for assembly in line with moulding operations.
  • Specifications:
Frame Doors and Covers MS (powder Coated)
Power Operated Electrically
No. of Job Fixtures 24-30
No of spraying station 2 (pneumatically operated)
Control panel type PLC with HMI, Variable Frequency drive
Hot air blowing system 3 (3kw each), temperature control, circulation fan
Cycle time 5-6 sec
Pressure feed tank 2 (9 liters each)
Loading/unloading type manual
Exhaust canopy Yes (no blower)

Direct Heaters

  • In direct heating the convection heat process is used to heat the material.
  • The chamber has high temperature insulation to avoid heat getting dissipated outside the chamber.
  • Perforated heat directors are used for convection heat control.
  • Features:
  • Robust construction
  • High strength
  • Corrosion resistance
  • Specifications
Dimensions 2m x 1.5m x 0.5m(LxWxH)
Power Up to 12 kw
Maximum temp 1500C
Heat Directors Optional
Heat Recirculating
Insulation Dual Panel Glass wool
Power 220VAC or 480VAC, 3 phase

Indirect Heaters

  • In indirect heating the convection heat process is used to heat the material.
  • The chamber is made of high thermal conductive materials to transfer as much as heat possible inside the chamber.
  • Perforated heat directors are used for convection heat control.
  • Features:
  1. high temperature blower motor and high-volume recirculation for heat transfer
  2. Robust construction
  3. High strength
  4. Corrosion resistance
  • Specifications
Dimensions 2m x 1.5m x 0.5m( LxWxH )
Power Up to 12 kw
Maximum temp 1500C
Heat Directors Optional
Heat Recirculating
Insulation Dual Panel Glass wool
Power 220VAC or 480VAC, 3 phase

Suction and Exhaust System

  • Paint booth ventilation design is important to create a safe environment for continuous duty use.
  • Summit incorporates the exhaust system in each machine with easy connection with your exhaust ducting’s.
  • The overspray is filtered and then brought out of machine so that it can connected to factory ventilation system.
  • Features:
  1. Robust construction
  2. High strength
  3. Corrosion resistance
  • An electrically automated blower is used to perform suction of air which get reed of constant accumulation of overspray’s in the spraying zone.
  • Wide variety of Material, impeller material combinations available to suite your paints requirement.
  • Specifications:
Speed 1400-3000 r/min
Motor 0.5 to 4 Kw-p